Difference between revisions of "Locator Tutorial: Setting up Locator to work with ABB robots"

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Locator ABB Interface is compatible with '''RobotWareOS versions 5.13 and higher'''.  
 
Locator ABB Interface is compatible with '''RobotWareOS versions 5.13 and higher'''.  
  
The only system option required for this module is '''(616-6) PC Interface Module'''
+
System options required for Locator ABB Interface:
  
Using Pendant go to '''System Info -> System Properties -> Control Module -> Options''' to check if '''(616-6) PC Interface Module''' is available within your system:
+
'''-(616-6) PC Interface Module'''
 +
 
 +
Using Pendant go to '''System Info -> System Properties -> Control Module -> Options''' to check required options are available within your system:
  
  
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== 2. ABB Controller setup ==
 
== 2. ABB Controller setup ==
  
The following tutorial gives a step by step guide of how to configure your ABB IRC5 controller and install all necessary RAPID files you will need to get the robot interface for Photoneo Locator up and running.  
+
The following tutorial gives a step by step guide of how to configure your ABB IRC5 controller and install RAPID files to get the interface up and running.  
  
 
This tutorial was originally written using the latest '''RobotWare v.6.06''', however it should be compatible with older versions with minor changes.   
 
This tutorial was originally written using the latest '''RobotWare v.6.06''', however it should be compatible with older versions with minor changes.   
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If everything is setup correctly, you should see the '''"Current Station"''' in the left panel.  
+
If everything is configured correctly, Robot Studio should connect to the IRC5 controller and you should see the content of '''"Current Station"''' in the left pane.  
  
NOTE: For the purpose of writing this tutorial an ABB IRB1200 7kg was used.
+
NOTE: As you can see for the purpose of writing this tutorial an ABB IRB1200 7kg was used.
  
  
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As a first step we need to upload '''PhotoneoLocatorModule''' to the controller. Right Click on T_ROB1 and select Load Module option.  
+
Now we need to upload '''PhotoneoLocatorModule''' to the controller. Right Click on '''T_ROB1''' task and select '''Load Module''' option. Browse to the '''PhotoneoLocatorModule.mod''' and hit '''Open'''.
  
You should see PhotoneoLocatorModule appear in the T_ROB1 module list.  
+
You should see that '''PhotoneoLocatorModule''' has appeared in the T_ROB1 module list.  
  
  
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In case you are working with clean system and you do not plan to make use of default '''Module1''' feel free to delete it.  
+
In case you are working with a clean system and you do not plan to make use of default '''Module1''' feel free to delete it.  
  
  
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Now we need to set PhotoneoLocatorModule to become the main controller program. On the left pane, select '''Controller''' -> '''Configuration''' -> '''Task'''   
+
Now we need to set '''PhotoneoLocatorModule''' to become the main program. On the left pane, select '''Controller''' -> '''Configuration''' -> '''Task'''   
  
  
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Since this is a major change to the system, a restart is needed in order to take this effect. Hit '''OK''' here, we will restart system later on.   
+
Since this is a major change to the system, a restart is needed in order to take effect. Hit '''OK''' here, we will restart system later on.   
  
  
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Now open '''PhotoneLocatorModule''' in the left pane to see the '''RAPID code'''. Adopt first three constants to meet your application requirements and network setup.  
+
Now open '''PhotoneLocatorModule''' in the left pane to see the '''RAPID code'''. Adopt first three constants to meet your application requirements and network configuration.  
  
  
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Click Apply button when finished
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Click '''Apply''' button when finished
  
  
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Now it is the time to '''Restart''' the system. Use Restart button in RobotStudio or directly on the Pendant.  
+
Now it is the time to '''Restart''' the system. Use Restart button in Robot Studio or directly on the Pendant.  
  
  
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After restart open Production Window and hit '''PP to Main''' button.
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After system reboot open the '''Production Window''' and hit '''PP to Main''' button.
  
  
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You should see the PhotoneoLocatorModule being properly loaded with the Program Pointer set as shown in the figure below:  
+
You should see the PhotoneoLocatorModule being properly loaded with the '''Program Pointer''' set as shown in the figure below:  
  
  
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Before we can play the program we need to '''reteach Start and End positions''' to meet your robot and application requirements. From the Main menu select the '''Program Editor''' tool.  
+
Before we can play the program we need to '''Reteach Start and End positions''' to meet your application requirements. From the Main menu select the '''Program Editor''' tool.  
  
  
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Switch to the Manual mode, jog the robot to your desired start position, select the asterisk at the '''locator_start_robtarget''' line and hit '''Modify Position'''.   
+
Switch to the '''Manual mode''', jog the robot to your desired start position, select the asterisk at the '''locator_start_robtarget''' line and hit '''Modify Position'''.   
  
Repeat the same procedure for locator end position
+
Repeat the same procedure for locator end position.
  
  
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Now you are ready to run the program. Switch back to Auto mode, due to safety reasons select 10% speed, Production Window, PP to Main and hit Play.  
+
Now you are ready to run the program. Switch back to '''Auto mode''', Plug Ethernet cable to pre-configured '''WAN port''' and due to safety reasons '''select 10% speed'''. Open '''Production Window''', '''PP to Main''' and hit '''Play'''.  
  
 
Make sure that you are ready to stop the motion execution immediately in case if something goes wrong.  
 
Make sure that you are ready to stop the motion execution immediately in case if something goes wrong.  
  
If everything works as expected you should see similar log output on the pendant screen.  
+
If everything was configured and calibrated properly robot should trigger a first scan wait for result and move to towards first localized object if the returned pose is reachable.
 +
 
 +
You can monitor program steps on info og panel directly on the pendant.
  
  
 
[[File: Locator ABB tutorial step18.PNG]]
 
[[File: Locator ABB tutorial step18.PNG]]
 +
 +
 +
If you are satisfied with the basic locator functionality feel free to adopt RAPID code, change speed, precision or the order to steps in the main loop.

Revision as of 13:44, 11 April 2018

1. Prerequisities

Locator ABB Interface is compatible with RobotWareOS versions 5.13 and higher.

System options required for Locator ABB Interface:

-(616-6) PC Interface Module

Using Pendant go to System Info -> System Properties -> Control Module -> Options to check required options are available within your system:


Locator prerequisities.png


NOTE: Use of Robot Studio v.6.06 or higher is highly recommended for Locator ABB Interface setup.

2. ABB Controller setup

The following tutorial gives a step by step guide of how to configure your ABB IRC5 controller and install RAPID files to get the interface up and running.

This tutorial was originally written using the latest RobotWare v.6.06, however it should be compatible with older versions with minor changes.

2.1 Network configuration

NOTE: The network configuration procedure described below only works with RobotWareOS v.6 or higher. If you have an older version of RobotWareOS and need to change an IP address, please contact local ABB support.

Turn on the IRC5 Controller, wait for the Initialization Screen to appear, open the Menu screen and select the Control Panel option:


ABB pendant menu RW6.png


In the Control Panel pane, select Controller Settings:


ABB pendant control panel.png


Select Settings and choose the Network option:


ABB pendant network.png


The Network Settings window should now appear. Use the Touch Panel Keypad to set the IP address of the IRC5 WAN port:


ABB pendant IP setup.png


Choose OK button and restart the Controller to apply the new settings:


ABB pendant restart.png


3 Robot Studio Setup

3.1 Connect to IRC5 Controller from Robot Studio

Set your local PC network settings to DHCP, plug an Ethernet cable into the Service Port of the IRC5 Controller and launch Robot Studio.

For a direct connection to the Robot Controller, select the Controller tab and select the One Click Connect option:


Locator ABB tutorial step2.PNG


If everything is configured correctly, Robot Studio should connect to the IRC5 controller and you should see the content of "Current Station" in the left pane.

NOTE: As you can see for the purpose of writing this tutorial an ABB IRB1200 7kg was used.


Locator ABB tutorial step3.PNG


Now we need to upload PhotoneoLocatorModule to the controller. Right Click on T_ROB1 task and select Load Module option. Browse to the PhotoneoLocatorModule.mod and hit Open.

You should see that PhotoneoLocatorModule has appeared in the T_ROB1 module list.


Locator ABB tutorial step4.PNG


If Synchronize to Station dialog panel appears, just click Cancel, we will synchronize later.


Locator ABB tutorial step5.PNG


In case you are working with a clean system and you do not plan to make use of default Module1 feel free to delete it.


Locator ABB tutorial step6.PNG


Now we need to set PhotoneoLocatorModule to become the main program. On the left pane, select Controller -> Configuration -> Task


Locator ABB tutorial step7.PNG


Now double click on T_ROB1 task. Instance Editor dialog screen should appear.

Here change Main Entry to Locator main fucntion which is called locatorMain and Hit OK.


Locator ABB tutorial step8.PNG


Since this is a major change to the system, a restart is needed in order to take effect. Hit OK here, we will restart system later on.


Locator ABB tutorial step9.PNG


Now open PhotoneLocatorModule in the left pane to see the RAPID code. Adopt first three constants to meet your application requirements and network configuration.


Locator ABB tutorial step10.PNG


Click Apply button when finished


Locator ABB tutorial step11.PNG


Now it is the time to Restart the system. Use Restart button in Robot Studio or directly on the Pendant.


Locator ABB tutorial step12.PNG


After system reboot open the Production Window and hit PP to Main button.


Locator ABB tutorial step13.PNG


You should see the PhotoneoLocatorModule being properly loaded with the Program Pointer set as shown in the figure below:


Locator ABB tutorial step14.PNG


Before we can play the program we need to Reteach Start and End positions to meet your application requirements. From the Main menu select the Program Editor tool.


Locator ABB tutorial step15.PNG


Switch to the Manual mode, jog the robot to your desired start position, select the asterisk at the locator_start_robtarget line and hit Modify Position.

Repeat the same procedure for locator end position.


Locator ABB tutorial step16.PNG


Now you are ready to run the program. Switch back to Auto mode, Plug Ethernet cable to pre-configured WAN port and due to safety reasons select 10% speed. Open Production Window, PP to Main and hit Play.

Make sure that you are ready to stop the motion execution immediately in case if something goes wrong.

If everything was configured and calibrated properly robot should trigger a first scan wait for result and move to towards first localized object if the returned pose is reachable.

You can monitor program steps on info og panel directly on the pendant.


Locator ABB tutorial step18.PNG


If you are satisfied with the basic locator functionality feel free to adopt RAPID code, change speed, precision or the order to steps in the main loop.